By Chris Lent, NCAT Agriculture Specialist

I’ve always found ways to turn “waste materials” into useful resources on the farm fascinating. On my farm, I tried to reuse and recycle resources as much as possible to close the off-farm input loop. I think farms can become more resilient as they rely on fewer off farm inputs. So, when I heard of the mid-scale anaerobic digester being installed at Dickenson College Organic Farm as a demonstration of how small dairy farms can utilize manure and other waste streams to produce on farm energy, I was eager for the opportunity to visit the farm and help spread the word to other farms.

In November 2023, NCAT Agriculture Specialist Eric Fuchs-Stengel and I had that opportunity. We traveled to Dickenson College Organic Farm in Carlisle, PA to visit Matt Steiman, Farm Energy and Livestock Manager at the farm. The farm is a beautiful certified organic working farm situated on 90 acres in the south-central part of the state where they grow vegetables and raise beef, lamb, and layers. Eric and I were there to shoot a video tour of the newly installed, mid-scale anaerobic biodigester that transforms manure from a neighboring dairy, as well as food waste from the college dining hall and local restaurants, into natural gas that can be used to generate heat and electricity.

This biodigester project comes after years of biofuel research and experimentation by Steiman at the college. The idea of using waste products from the farm and local area to produce fuel and power greatly intrigued Steiman, so he started making biodiesel that converted waste cooking oil into fuel to run equipment on the farm. Since the glycerin byproduct from biodiesel production can be useful in anaerobic digestion of organic matter that produces natural gas, he started experimenting in 2010 with small anaerobic digester systems to utilize glycerin, leading to a series of larger systems and culminating with the latest farm-scale biodigester.

The process of anaerobic digestion for production of natural gas is straightforward. A sealed tank creates an anaerobic, or oxygen-free, environment where a slurry of organic matter can be “eaten” or digested by microbes that thrive at certain temperatures in low-oxygen conditions. The methane gas given off from the microbes in this process rises to the top of the tank to an outlet tube where it can be collected and used as a fuel source for heat or electric production. The leftover digestate, which contains all the nutrients from the original waste material, is collected and spread on farm fields.

The size and cost of this new biodigester project required very specific design considerations to ensure that it was sized properly to match the expected waste flow and operate as intended. The digester tank is a 10-foot tall, 115,000-gallon, 50-foot-diameter cement tank buried 8 feet in the ground and sealed with a heavy-duty rubber covering. In the tank are heater pipes and an agitator to mix the slurry. A free-style barn was built next to the tank to house the dairy cows and heifers. At one end of the barn are three in-ground cement tanks that make up the waste-collection system for the digester. One tank is for daily manure collection, the second is for food waste collection (up to 3 tons per day), and the third is for collecting the digestate material remaining after the digestion process. The digestate goes through a liquid removal process and can then be used for bedding in the barn. The liquid portion of the digestate is staged to be used as a nutrient source for the farm’s crop fields and compost piles.

This digester is sized to produce enough gas to match a 50-kilowatt (kW) combined heat and power (CHP) engine. An engine from the European company TEDOM adapted to biogas was chosen for the job. The power produced will first be used to supply the power needs of the farm and the biodigester itself with excess electric production being sold back to the local utility company. This unique 150-cow-scale digester is small compared to other on farm digesters in the United States.

Matt Steiman explaining how an industrial grinder works to break down up to 3 tons of food waste a day so it can be pumped to the digester tank

Matt Steiman explaining how an industrial grinder works to break down up to 3 tons of food waste a day so it can be pumped to the digester tank. Photo: NCAT

Funding for this project was secured from multiple sources, including NRCS’s Environmental Quality Incentives Program (EQIP). For farmers looking for biodigester funding, Steinman had several suggestions. First, he said, talk to your Natural Resources Conservation Service (NRCS) county office. In addition, the Rural Energy for America Program (REAP) is a grant program administered through USDA’s Rural Development office. Through REAP, farmers and rural businesses who meet grant criteria can apply for grant funding up to 50% of the cost of an on-farm alternative energy project, including anaerobic biodigesters. Steiman also suggested talking to your state Department of Agriculture and Department of Environmental Management or Protection as funding sources. It is also worth investigating local conservation districts and utility companies that may offer funding for on-farm alternative energy projects.

With this new biodigester, Steiman and Dickenson College are using farm and food-waste streams to generate renewable energy right on the farm and reduce greenhouse gas emissions. With nearly 5,000 dairy farms in Pennsylvania alone with an average herd size of 100 cows, this project is intended to showcase how biogas production can work for mid-sized farms across the state and the country. The college is partnering with Penn State University and agriculture producer groups like PASA Sustainable Agriculture to use this project as an on-the-ground demonstration of properly sized biodigester design and implementation and to educate farmers on the benefits of biogas production at this scale.

Related ATTRA Resources:

Episode 350. Mid-Scale Biodigester with Matt Steiman of Dickinson College

Biodiesel Use, Handling, and Fuel Quality 

Micro-Scale Biogas Production: A Beginners Guide 

Anaerobic Digestion of Animal Wastes: Factors to Consider

Other Resources:

Biogas – Dickinson College Organic Farm 

Organic Farm Dickinson College – YouTube 

Rural Energy for America Program Renewable Energy Systems & Energy Efficiency Improvement Guaranteed Loans & Grants 

On-Farm Energy Initiative, NRCS 

This blog is produced by the National Center for Appropriate Technology through the ATTRA Sustainable Agriculture program, under a cooperative agreement with USDA Rural Development. ATTRA.NCAT.ORG.

Photo of energy efficient housing duplex with solar panels on roof

Confederated Tribes of Grand Ronde elder housing duplex. Source: BetterBuiltNW

10 Recommendations of the Montana Homes Collaborative

By Carl Little, NCAT Energy Analyst

Introduction

In 2021 and 2022, with record-high housing prices and increasing energy costs, the Northwest Energy Efficiency Alliance (NEEA) and the National Center for Appropriate Technology (NCAT) partnered to tackle these challenges by establishing the Montana Homes Collaborative. The goal of the Collaborative, comprised of housing stakeholders, is to determine best practices for building affordable and energy-efficient homes in Montana. In these times of energy uncertainty, our homes must be efficient to act as a buffer against future energy cost fluctuations. This page identifies and explains the Collaborative’s 10 initial recommendations and proven techniques that are integral to building homes that are both affordable and sustainable by prioritizing energy-efficiency measures that will, in turn, allow homeowners to enjoy affordability and comfort over the life of their homes.

The recommendations on this page are centered around energy-efficient design based on tried-and-true building practices. Such measures allow homeowners to enjoy consistent temperatures across every room and a constant supply of fresh, filtered air that helps reduce indoor pollutants, dust, pollen, and other allergens.

Fortunately, the building industry is increasingly focused on building science, an area of study based on observation, testing, and retesting. Many events of the past, especially the energy crises of the 1970s, increased our interest in understanding how buildings behave, especially regarding energy use. Many of the early efforts to build more energy-efficient buildings led to unforeseen consequences to occupant health and building durability. Building science continues to evolve with experience and testing, and the recommendations on this page have been studied through building science and incorporated into building codes, with some measures exceeding code requirements.

Recommendation 1: Building Size, Shape

Habitat for Humanity Flathead Valley housing project. Source BetterBuiltNW

The first principle that affordable home designers should consider is the size of a home. Generally, smaller homes are more affordable and, if built to applicable codes or to the recommendations of the Collaborative, use less energy than a larger home built to the same standards. Current trends in housing – especially single-family homes – are toward larger and larger homes. The Collaborative discussed whether to recommend a square-foot-per-occupant standard but ultimately decided only to recommend careful consideration of the overall square footage of a home. Designers in the Collaborative made the point that home size is a very personal consideration with many variables for each family.

The shape of a home also affects affordability. Complex shapes and roof lines, while often aesthetically pleasing, increase construction costs. A simple rectangle-shaped home is the most affordable in terms of both construction cost and energy efficiency. Every corner and bump-out in a complex design creates more exterior exposure that will need added insulation and air sealing, whereas a simple rectangle minimizes exterior wall space.

Recommendation 2: Orientation

Orientation can allow homeowners to take advantage of the sun. By facing the long side of a home to the south and the short sides to the east and west, a house will capture solar heat in the winter and block solar gain in the summer. To minimize overheating during the spring and fall, designers should limit the amount of west-facing glass. When positioning buildings to maximize solar benefit, overhangs can help manage heat gain and glare. Energy consumption for space heating can be reduced by locating rooms so that the daily sequence of activities align with the path of the sun to take advantage of available solar energy. This approach is referred to as climate-responsive design. Moreover, a home with a larger south-facing roof slope is perfect for adding solar panels at a later date, if not included in the initial design.

Recommendation 3: Foundations

Frost-Protected Shallow Foundation. Source: National Centers for Environmental Information

In discussing the different types of foundations, the Collaborative recommends the frost-protected shallow foundation (FPSF) as the most cost-effective foundation with no loss in energy efficiency.

A FPSF is a very practical alternative to deeper, more costly foundations in cold regions with seasonal ground freezing and potential for frost heave. FPSF results in a shallower frost penetration depth around the building due to soil that has been warmed by both the building and geothermal heat. The insulation around the foundation perimeter conserves and redirects heat loss through the slab toward the soil below the foundation. Geothermal heat from the underlying ground also helps to warm the soil and raise the frost depth around the building.

FPSFs are most suitable for slab-on-grade homes on sites with moderate- to low-sloping grades. Slab-on-grade FPSFs can be constructed with a single concrete pour, eliminating multiple inspections and reducing construction time.

The International Residential Code (IRC) allows construction of a FPSF in heated buildings.

The FPSF is a special case that is addressed in Section R403.3 of the 2021 IRC. An FPSF is only allowed in buildings with a monthly mean temperature maintained at a minimum of 64°F. The reason for this requirement is that this foundation strategy is dependent on heat generated by the building warming the ground below the footing. Section R403.3 specifies vertical R-value, minimum depth of the insulation, and horizontal R-values at corners and non-corner walls. The IRC states that R-values greater than those specified by R403.3 may be required to meet energy conservation standards. R-10, as required by the IECC, becomes the minimum R-value allowed for most counties in Montana.

Recommendation 4: Wall Assemblies and Building Envelope

The 2021 IECC energy code requires R-21 for above-ground walls. The Collaborative considered a number of wall assemblies, including double-studded walls, walls with continuous exterior insulation, structural insulated panels (SIPs), and staggered stud walls to meet or exceed code requirements. Each has benefits and each is designed to stop thermal bridging and create a tighter air-sealed building envelope. Thermal bridging occurs when the studs in a wall, which have less insulation quality than the surrounding insulation, allow heated or cooled air to escape to the outside through these less insulated portions of a wall. However, it is estimated by the Montana Building Industry Association that over 90% of houses built in Montana use conventional framing, with 2×6 framing members. Alternatives to this conventional method of building are, depending on location and availability of materials, usually more expensive with a longer payback period than most homeowners are willing to accept. The Collaborative concluded that instead of recommending a particular wall assembly, builders should research their local market for cost and availability. For instance, Montana Habitat for Humanity is utilizing SIPs in its new homes in some areas with good results in cost and energy efficiency.

Habitat for Humanity Flathead Valley. Source: BetterBuiltNW

The Collaborative concluded that quality insulation and meticulous air sealing of the building envelope should be emphasized for their greater cost savings and reduced payback time.

For insulation, it’s not just the amount of insulation but also the quality of the installation that makes all the difference. Quality insulation in energy-efficient homes improves insulation effectiveness, especially when using fiberglass-batt insulation, which is prone to defects, including gaps and areas of compression. One way of ensuring quality insulation is to utilize advanced framing. This system of framing, compared to more conventional framing methods, reduces the wood frame percentage of the wall while maintaining structural integrity. This cost-effective framing system results in a more energy-efficient home with lower material and labor costs. The core of the system is that walls are constructed with 2×6 or larger studs 24” on center instead of 16” and corners are constructed to allow insulation to be extended into the corner instead of the more conventional solid triple-studded corners that do not allow for insulation. Homeowners that are interested in utilizing advance framing should inquire with their designer and building contractor. The Engineered Wood Association (APA) has more information on advanced framing and a downloadable construction guide available on its website at apawood.org/advanced-framing.

Fiberglass batts are the most affordable option for wall insulation; however, they are notoriously hard to install without gaps or areas of compression. Gaps occur in corners and around electrical boxes, plumbing, and openings through a wall. Compression occurs when batts are stuffed behind wiring or plumbing, or other mechanical devices, reducing the effectiveness of the insulation. In the real world, a code-compliant R-21 wall, even with best practices, may end up effectively as only an R-15 wall, and in typical installations may be less than R-11. To counter this deficiency, designers and builders often incorporate a spray foam installation that expands to fill gaps and voids. However, the tradeoff is added expense and potential off-gassing from the spray foam into the habitable space. A system coined flash and batt utilizes spray foam in a thin layer to seal and fill any voids with the remainder of the cavity filled with batt insulation. The collaborative is hesitant to recommend spray foam because of expense and off-gassing potential and instead encourages the use of dense-packed cellulose or rock wool insulation if additional insulation measures are warranted.

Roofs and attics are among the most effective places to spend time and resources insulating and sealing for leaks. For affordability, attics and roofs should be constructed using engineered trusses that includes a raised heel, or what is commonly known as an energy truss. This raised heel on the truss allows full depth of insulation to be extended over the home’s exterior walls, ensuring there are no gaps or compression of the insulation where the ceiling meets exterior walls.

The 2021 IECC energy code path requirement for ceilings and attics is R-49 insulation. R-38 meets code if that level is achieved over the entire attic when an energy truss is used. Additionally, any attic hatches must be insulated to the same level and the opening sealed with a gasket.

Recommendation 5: Windows and Doors

Triple-pane window installation. Source: BetterBuiltNW

The National Fenestration Rating Council (NFRC) provides window labeling that is required by the energy code. The lower the U-factor, the better the window performs at stopping heat flow. The lower the U-factor, the warmer the interior surface will be, improving comfort. A window with a U-factor of 0.30, as required by the energy code, is equivalent to approximately R-3. By comparison, the surrounding wall should be R-21 or better. In addition to the R-value of the glass opening, homeowners and designers should pay particular attention to the quality of the air seal of windows and doors. Because windows and doors are a major source of air leakage and heat loss, they are one of the best areas to invest in higher quality to minimize energy loss.

Recommendation 6: Heating and Cooling

High-efficiency heating and cooling systems are engineered and installed to deliver more comfort, improved indoor air quality, and quieter operation. A heating and cooling system must be designed, installed, and commissioned properly to perform well. Traditionally in Montana, natural-gas-fired boilers or forced-air furnaces have been the heating sources of choice, but the Collaborative is recommending that new homes utilize newer technology of cold-climate heat pumps (CCHP). According to the U.S. Department of Energy in a news release in July 2022 titled, “DOE Announces Breakthrough in Residential Cold Climate Heat Pump Technology,” CCHPs can provide high-efficiency heating in very cold temperatures without producing greenhouse gas emissions and can save families as much as $500 a year on utility bills. For this reason, the Collaborative recommends the use of CCHPs with ductless mini-splits for maximum efficiency and affordability. The challenge in Montana is that this technology is new enough that many HVAC contractors are not aware of its availability or are not familiar with the calculations for the appropriate size of a unit.

Recommendation 7: Ventilation

In the past, building codes have assumed that “fresh air” would be provided through operable windows and normal leaks in the building exterior walls, ceiling, and floor. Research has shown that we can’t rely on these “leaks” to provide adequate ventilation. In the meantime, we have introduced thousands of chemicals into our houses through building materials, finishes, packaging, furniture, carpets, clothing, and a myriad of other products. Effective ventilation systems remove moisture, odors, and chemicals from the air and replace it with fresh, filtered outdoor air. This can be accomplished by a properly designed heat recovery ventilator (HRV) or an energy recovery ventilator (ERV). HRVs recover heat from exhaust air, while ERVs recover heat and moisture from the exhaust air and transfer it to supply air. Traditionally, HRVs were used in cold climates because ERVs were known to fail from frost accumulation. However, as more research is being conducted and better technologies are being utilized, ERVs are becoming more common in cold, dry climates like Montana. Designers and homeowners should discuss and decide the best alternative for their area and contractor availability. More information on these systems is available from the Cold Climate Housing Research Center at cchrc.org/heat-recovery-ventilators/.

Recommendation 8: Lighting and Appliances

Light emitting diode (LED) lights are now commonplace and provide better lighting performance, higher efficiency, and lower cost. Lighting with the ENERGY STAR label offer significant cost savings and longer lifetimes compared to standard products and should be utilized in any new or existing home.

In addition, a comprehensive package of ENERGY STAR-certified appliances can reduce energy cost, while increasing performance, quality, and durability. Since appliances account for nearly 20% of the energy usage in an average household, it makes good sense to purchase appliances that will save money in the long run.

Recommendation 9: Independent Testing

Energy-efficient homes should undergo a rigorous testing routine during and at the completion of construction, including blower door testing to test the building envelope’s airtightness. Current Montana code calls for a minimum of 4 air changes per hour @ 50 pascals (4 ACH50). However, the Collaborative recommends a much tighter house, with 2 ACH50 as a minimal goal.

Additionally, if ducts are present in the house, duct tightness, exhaust fan airflows, supply register airflows, and refrigerant for heat pumps should all be tested before occupancy. Duct tightness testing is only required by code when some of the ducts or the air handler is located outside of the conditioned space, but it is good practice regardless of duct location.

Recommendation 10: Solar Ready

Confederated Tribes of Grand Ronde elder housing rooftop solar. Source: BetterBuiltNW

Solar photovoltaic systems are becoming more cost-effective and, although the homeowner may not be ready for solar at the time a home is constructed, it is a smart practice to invest in ensuring that the house can easily add solar when timing and resources are right. The added features that are easily incorporated into the design and construction phase include: proper solar orientation with solar exposure within +/- 45 degrees of south, a roof design that accounts for solar array, 1-inch metal conduit from the proposed solar array location to the future inverter location and from the designated inverter location to the electrical service panel, and a 4-inch chase or two 2-inch chases from the utility room to the attic space below the future solar array location.

2024 Update

In the 2023 session, the Montana Legislature passed, and the governor signed into law, a number of pieces of legislation meant to create more affordable housing in Montana. While none of the legislation includes energy-efficiency measures or changes in the building codes, the legislation is designed to lead to a number of alternative forms of housing. These laws will take effect January 1, 2024. The following is a summary of the laws passed and signed into law.

SB 528: Revise zoning laws related to Accessory Dwelling Units (ADUs)

This law requires municipalities to adopt regulations that allow a minimum of one ADU on a lot or parcel that contains a single-family dwelling. After the law takes effect, homeowners will, by state law, have the right to build ADUs on their property. ADUs are defined in the law as, “… a self-contained living unit on the same parcel as a single-family dwelling of greater square footage that includes its own cooking, sleeping, and sanitation facilities and complies with or is otherwise exempt from any applicable building code, fire code, and public health and safety regulations…” The ADU may be attached, detached, or internal to the single-family dwelling on a lot or parcel. Additionally, if the auxiliary dwelling unit is detached from or attached to the single-family dwelling, it may not be more than 75% of the gross floor area of the single-family dwelling or 1,000 square feet, whichever is less.

Municipalities may not:

  • Require that a lot or parcel have additional parking to accommodate an ADU or require fees in lieu of additional parking;
  • Require that an ADU match the exterior design, roof pitch, or finishing materials of the single-family dwelling;
  • Require that the single-family dwelling or the ADU unit be occupied by the owner;
  • Require a familial, marital, or employment relationship between the occupants of the single-family dwelling and the occupants of the ADU;
  • Assess impact fees on the construction of an ADU;
  • Require improvements to public streets as a condition of permitting an ADU, except as necessary to reconstruct or repair a public street that is disturbed as a result of the construction of the ADU;
  • Set maximum building heights, minimum setback requirements, minimum lot sizes, maximum lot coverages, or minimum building frontages for auxiliary dwelling units that are more restrictive than those for the single-family dwelling on the lot;
  • Impose more onerous development standards on an ADU beyond those set forth in this section; or
  • Require a restrictive covenant concerning an ADU on a parcel zoned for residential use by a single-family dwelling. This subsection may not be construed to prohibit restrictive covenants concerning ADUs entered into between private parties, but the municipality may not condition a permit, license, or use of an ADU on the adoption or implementation of a restrictive covenant entered into between private parties.

SB 382: The Montana Land Use Planning Act

This law applies to towns and cities in counties of at least 70,000 people. Signed by the governor on May 17, 2023, this bill requires municipalities of 5,000 residents or more in a county with a population at or exceeding 70,000 to plan for the housing they need to accommodate population growth. The new law will shift public participation in land-use planning to earlier in the process by inviting more public input as growth plans are developed and then limit the ability to stop housing developments later in the process at the permitting level. It also requires that local zoning codes treat manufactured homes like site-built houses, allowing greater utilization of less-expensive manufactured housing.

HB 819: Create Montana Community Reinvestment Act

This law allocates $175 million toward housing initiatives and authorizes an additional $50 million for low-interest loans to developers who build rent-restricted apartments.

SB 245: Revise Municipal Zoning to Allow Multifamily and Mixed-Use Development

This law revises municipal zoning to allow multifamily and mixed-use development requires that cities of 7,000 or more residents allow apartment-style housing in most areas set aside as a commercial zone.

SB 323: Allow for Duplex, Triplex, and Fourplex Housing in City Zoning

This law allows for duplex, triplex, and fourplex housing in city zoning and makes duplex housing allowable on any home lot in cities with 5,000 or more residents, preempting regulations that currently set aside some areas for single-family homes only.

Published by NCAT with funding from NEEA

As we celebrate Earth Day 2020, the Earth looks and feels quite different than it normally does. This year marks the 50th celebration of Earth Day and the COVID-19 pandemic, has drastically impacted our physical, social, and economic worlds. Even so, people are banding together and finding a “new normal,” — one that demonstrates resilience. We can still pursue our projects and initiatives, though; we just need to do it differently. And, at least for now, our communication must be virtual.

Energy Corps AmeriCorps members have quickly adapted their service, exemplifying this resilience. Earth Day is an important event, one than typically involves a wide range of events and activities planned and carried out by members. In the face of physical distancing and shelter-in-place orders, members have refocused their efforts to embrace creative virtual opportunities.

For example, Alli Kane, Energy and Climate Educator in Missoula, has taken an artistic approach to increasing awareness and getting people excited about Earth Day. Earth Day Art 4 All is a community art project led by Climate Smart Missoula and Families for a Livable Climate, and anyone with a creative itch can join. Alli encourages people to create Earth Day-related art to display outside their home, such as banners, window art, or sidewalk chalk drawings. Participants can send a photo of their art to alli@climatesmartmissoula.org and those submissions will be used to produce a virtual art show. The broad theme of this art project is “Healthy People, Healthy Community, Healthy Plant,” but get creative and show your love for our planet in any way you choose. Visit their website for more information.

Robin Adams, Sustainability Coordinator for the City of Red Lodge, is dedicating an entire week to celebrate Earth Day by hosting daily virtual activities and tours. The week’s activities include a Solar Q&A with experts Henry Dykema of Sundance Solar Systems and Andrew Valainis of the Montana Renewable Energy Association; a Critter and Plant Hunt using iNaturalist social networking site; a Beartooth Passive Home Live Tour; and a Community Movie Night. Visit their website to learn how you can get involved.

Red Lodge Schedule

The event schedule for Earth Week in Red Lodge.

Maia Madrid, Electric Vehicle Outreach Coordinator for the Department of Environmental Quality, has created a visual interview graphic series that displays feedback from Electric Vehicle (EV) owners. A part of Maia’s service is to develop this project and provide insight into driving and buying EVs. There are only four car dealerships in Montana that sell EVs and she is working to expand awareness of this sustainable transportation technology. The visual interview project will be launched in honor of Earth Day, and you can check it out on their website.​

charge ahead

An excerpt from the interview graphic series.

Check out these and other virtual events and get involved!

We want to thank Energy Corps and their host-site organizations for so eloquently transitioning regular programming to an online outlet. The motivation, dedication, and creativity displayed by this group is inspirational during these uncertain times. Other organizations are providing opportunities to be involved in the festivities, like the National Park Foundation providing virtual park tours, as well as Earth Day Live events found on the official Earth Day website. What better way to recognize that we, as a collective, can be resilient to hardship and therefore able to collectively revive the health of our planet and its people.