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National Center for Appropriate Technology (NCAT)


Oilseeds for Fuel, Feed and the Future

 

Innovations Grant Report
(adapted from the PowerPoint Presentation Camelina Oilseeds and Biodiesel: On-Farm Whole Cycle Operation)
Ken DeBoer ~ Rancher
Ryegate, Montana
February 2007

 

Goals:
Ken received a $2600 grant from NCAT to evaluate real on-farm feasibility of growing, crushing and making biodiesel from camelina. He also evaluated camelina meal as cattle cake.

For convenience the original PowerPoint Presentation is also available [PPT/3MB]
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Camelina Oilseeds and Biodiesel

Camelina Fields

  • Prepared two 2½ acre fields; one poor, the other very poor
  • Field 1 was more or less virgin scraggly sage rangeland
  • Field 2 was an unused low-lying old irrigation runoff area full of weeds and a bit spongy and saline in spots.
  • Planted camelina @ 4lb/acre on Feb 17, 2007
  • Didn’t spray or fertilize
Field After Seeding Camelina Early Growth
Figure 1
Field After Seeding
Figure 2
Camelina Early Growth

 

Camelina Growth & Harvest

  • Camelina fields began growth early and matured fairly well in both fields
  • Combined crops on July 17; seed turned out quite dirty with many residual husks
Camelina Before Harvest
Figure 3
Camelina Before Harvest

 

Crop Yield Results

  • Yield from both fields about same; poor
  • Got only 35 bushels total seed
  • Weight per bushel was about 50-55 lb
  • Total yield therefore, 7 bu/acre, was 350 lb/acre
  • However, only spent $5/acre for seed and about another $20/acre for preparation, seeding and combining

 

Crushing

  • Bought 1 ton Chinese oilseed press (crusher)
  • Very bad idea, as will be seen
  • 1 ton crusher turned out virtually useless
  • Tried to start crushing on 3 Aug.
  • Finally, by Aug 21 got the system working enough to get about ½ gal oil from about 20 lb seed, along with about 12 lb meal.
  • By Sept got to processing about 1 bushel per hour under the best of circumstances
One Ton Crusher
Figure 4
One Ton Crusher

 

Camelina Crushing Results

  • Oct 4 crushed 2 bu and got ~3 gal good oil and nearly 2 bu, in volume, of good meal
  • To date have only gotten ~14 gal oil and 10 bu (about 400 lb) meal from crushing about 10 bu. seed, which weighed 500 lbs
  • This equates to about 22% efficiency in oil extraction
  • Oil dirty & required extensive settling & filtering

 

Biodiesel and Feeding

  • Made 1 liter test batch of biodiesel, good result. Expect making biodiesel will be quite easy with camelina oil.
  • Fed 10 cows the meal, again with good results. Very palatable and cows doing well after about 10 days feeding 1-2 lb/day. Tests for oil and protein content pending.
  • Anticipate meal will be a very valuable commodity.
Biodiesel Processor
Figure 5
Biodiesel Processor

 

Conclusions

  • Test for camelina crop was a severe one, i.e. on poor ground, no attention paid to crop after planting.
  • Yield was low, 350lb/acre due to: poor soil, no fertilizer, no spray, excess weediness.
  • Will try re-cropping next year without fertilizer but with weed control.
  • Expect that with more, but still low, inputs, raising camelina will be quite feasible
  • Seed stores well in bins.
  • Cake will make excellent livestock feed. No bad effects noted on limited trial even though one cow once ate about 8 lbs herself.
  • Oil will probably be good biodiesel feedstock at fairly low cost.
  • Crushing was my main problem. Mostly due to totally inadequate size machine. A 1 ton crusher is way too slow for even a single farm use. Strongly recommend if a single farmer wants to crush, at least a 3 ton machine.
  • Also, a filter press will be required, as settling and filtering the oil was a major, time-consuming effort.